Star Wars Death Trooper Helmet
Gentle Giant Studios Delivers Star Wars Death Trooper Replica Helmets for Nissan Rogue One
– Updated: March 2026 –
Collector’s Note: The Legacy of the Rogue One Helmet
As we approach the 10-year anniversary of the Rogue One collaboration, the Gentle Giant Studios Death Trooper helmet remains one of the most sought-after “Full Scale” Star Wars premiums ever released. Because these were never sold in retail stores—and were strictly limited to the 5,400 Nissan Rogue units produced—they have become a true cornerstone of Star Wars prop collecting.
While the 2017 Nissan Rogue has long since left the showroom, these helmets continue to circulate in the secondary collector’s market. If you are looking to acquire one today, ensure it includes the custom display pedestal and the Certificate of Authenticity (COA) to verify it is an original 3D Systems Gentle Giant Studios production.
About the 2017 Nissan & Rogue One Star Wars Collaboration
Described by Nissan as “the closest you’ll ever get to sitting in the cockpit of a starfighter,” the new 2017 Nissan Rogue: Rogue One Star Wars Limited Edition makes it so you don’t have to go to a galaxy far, far away for a unique Star Wars experience.
In addition to other Star Wars inspired features like exclusive badging on the front row doors, a power panoramic moonroof and Bose audio system, every Star Wars Nissan Rogue One comes with a limited edition Death Trooper replica helmet produced by 3D Systems Gentle Giant Studios in Burbank, CA.
With the Nissan collaboration in place, Lucasfilm approached frequent partner Gentle Giant Studios with the task of creating the helmet replicas. Known in the entertainment industry for delivering exceptional quality props, digital assets and collectibles within tight deadlines, our 3D Systems Gentle Giant artists were more than up for the challenge of crafting and delivering over 5,400 detailed, high quality replicas with just 3 months on the clock.
Our digital modelers got to work right away to create a 3D printable death trooper helmet model and base. With photographs of the official Star Wars costume and digital scan data as our guide, we sculpted the helmet in 3D from the ground up.
Death Trooper Replica Helmet
Once fully modeled as a single unit, we analyzed the data to determine where the helmet could be divided into separate pieces for manufacturing. Our artists and on demand manufacturing experts are well versed in the manufacturing constraints of mass production, and brought their insights to bear on this project to deliver a stunning and seamless final piece.
Once complete, the helmet files were sent to the Stereolithography (SLA) printer to create a first article helmet in the final dimensions (15”H x 11.5”D x 10”W). The accelerated design verification process enabled by 3D printing was critical to keeping production on schedule.
Once approved, these SLA prototypes (helmet components and base) were used to create the master fiberglass production molds. Using these molds, our team was able to execute a low volume production run with high quality finishing to meet Nissan’s quota and deadline.
Rogue One: A Star Wars Story came to theaters December 16, and starting late November the 2017 Nissan Rogue: Rogue One Star Wars Limited Edition was available for purchase. The exclusive Gentle Giant Studios created Death Trooper replica helmet is available only to owners of the Nissan Rogue Limited Edition (starting at $28,950). According to Nissan, only 5,400 will be sold, but “unlike the Death Star, when these are gone, [they] won’t be building them again.”
Frequently Asked Questions
Can you wear the Nissan Death Trooper helmet?
No. While the helmet is a 1:1 full-scale replica sculpted from original Lucasfilm digital assets, it is designed strictly as a high-end display collectible. The interior is not padded for wear, and the helmet is permanently mounted to its display base to ensure the integrity of the fiberglass sculpt.
What are the dimensions of the Death Trooper replica?
The helmet, including its custom display base, measures 15” high, 11.5” deep, and 10” wide. It was crafted to be a precise match to the screen-used props seen in Rogue One: A Star Wars Story.
How many Nissan Rogue Death Trooper helmets were made?
Only 5,400 units were produced by Gentle Giant Studios. These were distributed exclusively to customers who purchased the 2017 Nissan Rogue: Rogue One Star Wars Limited Edition vehicle package.
How was the helmet manufactured?
Our artists used a hybrid workflow of digital sculpting and traditional craftsmanship. We created a master 3D model using Stereolithography (SLA) 3D printing, which was then used to create high-fidelity fiberglass production molds. Each unit was finished with the signature “high-gloss” black finish unique to the Imperial Death Trooper.
Is this helmet still available for purchase?
The original production run is complete, and as Nissan famously stated: “Unlike the Death Star, when these are gone, we won’t be building them again.” These replicas are currently only available through private collectors and secondary auction sites.
The Nissan Death Trooper helmet is just one example of how Gentle Giant Studios bridges the gap between digital assets and physical masterpieces. If your studio or brand is looking for a manufacturing partner capable of delivering museum-quality replicas at scale, let’s talk.